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How to Make Sawdust : 4 Steps [Explained]

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Sawdust is a type of wood dust generated from the sawing process. It’s created when you cut through a piece of wood with a saw, and the small particles that break off are then ground into very fine particles by turning them against each other, or by pressing them between rollers.

The overall process of making sawdust is a simple one. We will discuss the process for making sawdust in this article.

Step-By-Step Instructions on How to Make Sawdust

Step-By-Step Instructions on How to Make Sawdust

The following is the step-by-step process for making your own sawdust. By following these steps, you will be able to make sawdust easily.

Step 01: Choose a Piece of Wood

The first step in making sawdust is to choose a piece of wood that you want to cut into small particles. Generally, the harder the wood, the better results you will have with your finished product – so think hardwoods! Pine and fir are also good for this purpose.

Step 02: Cut the Piece of Wood

After you’ve chosen your wood, all that remains is to cut it. The size and shape of the final particles will largely depend on the type of saw blade in use, so play around with this variable too.

Step 03: Grind the Wood

Once you’ve made your cuts, it’s time to turn the particles into sawdust. To do this, you need to grind them. There are devices known as “chippers” that make short work of this task. You can use a chipper to not only produce sawdust, but also wood pellet and mulch.

Step 04: Dry the Sawdust

Finally, you need to dry the resulting particles. The best way to do this is to bake them in a furnace, using heat from briquettes. You will know your sawdust has been sufficiently baked once it turns from deep brown to light orange or red. Once it reaches this stage it will be ready to use!

Safety Precautions When Making Sawdust

Safety Precautions When Making Sawdust

When making wood dust, there are a few safety precautions that should be taken. The wood should be clean and dry before it is boiled and the wood dust is hot and can cause burns. Work in a well-ventilated area and wear protective gear like gloves and goggles when working with wood dust. Make sure you don’t inhale any wood dust during this process.

How Can Sawdust Be Used?

How Can Sawdust Be Used

Sawdust can be a source of fire starter, sawdust stove, and wood glue etc. Sawdust has many uses, one of which is in briquettes. Sawdust can be used to make the DIY wood filler. Sawdust wood filler is a key ingredient in briquettes mixtures.

Sawdust briquette is used to start fires quickly with little fuss. They don’t produce a lot of smoke, and they burn for long periods of time. Generally, the briquettes mixture comprises sawdust mixed with either oil or diesel fuel. Sawdust briquettes are quite hard, so they will help start fires quickly.

Another use for sawdust is wood filler. Sawdust wood filler can be used to fill small holes in wood, but not large ones.

Sawdust wood filler can be purchased at most hardware stores, and there are many different formulas to choose from! It’s typically mixed with wood glue or resin before being used, though some people simply spread it on the wood they want to fix and let it dry.

Sawdust wood filler is very useful because it’s easy to work with, and the wood particles provide a great deal of extra strength.

It also works well as a wood stain. Finally, you can use sawdust wood filler in combination with dish soap for an eco-friendly alternative to other wood cleaners.

Sawdust wood filler is also useful as wood polish! Simply place some wood filler on a rag and rub it into the wood with circular motions. Once you’ve finished and let it dry, you can then buff off any excess sawdust with a clean cloth. This will leave your wood shiny and smooth!

Other uses for sawdust wood filler include wood putty and wood stain. Sawdust wood filler can also be mixed with dish soap to create your own wood cleaner!

Finally, sawdust wood filler is used in briquettes. These are small chunks of wood that burn for long periods of time without smoking too much, making them perfect for starting fires quickly and easily.

Benefits of Making Sawdust at Home

Benefits of Making Sawdust at Home

The benefits of making sawdust at home are that there is a reduced cost. The equipment needed for this process does not need to be as potent as those used by wood processing plants because the work being done is just grinding and boiling.

It also does not need to be as large as those found in wood processing plants because the quantities made are much less.

Making your own sawdust has environmental benefits as well. Large wood processing facilities have a smell that seeps into the area around them.

They use charcoal from charcoal briquette, which is made from wood and leaves a residue of charcoal dusting in the air. Making it at home allows for discretion because no one will notice if you’re boiling a few pounds of wood chips.

Finally, you can make sawdust any time and in any quantity which you want. If you only need a cup full then that is all that you will get. There is no need to run out and buy charcoal if your grill or driveway needs a little touch-up.

How to Store Sawdust?

How to Store Sawdust

You can store sawdust in a regular storage bin, or build your own sawdust bin. Sawdust will need to be stored in an airtight bag or container that won’t allow moisture into the pellet. If you are storing the pellet outside, make sure it is covered by snow or dirt.

If you are storing a sawdust pellet inside, it’s a good idea to put a silica gel packet in the storage bin to absorb moisture. Remember when pelletizing sawdust it will need to be dry. If you notice the pellet is becoming moist, add a few drops of water and let it sit in the pellet mill for another cycle.


Sawdust is useful for a wide range of projects. It is an environmentally friendly byproduct of the wood industry.

In order to get the best quality sawdust possible, you have to ensure that your equipment is up-to-date and capable of delivering a very fine product. Hopefully, this article has helped you to understand the process of making sawdust.

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